materials

Waterproof Zippers Explained

A zip is a deliberate gap in the barrier. How the jacket covers that gap — flap, laminated coil, or both — decides whether rain gets in.

Last updated Published By WaterproofJacket.com editorial desk

Quick answer

A zip is a deliberate opening in the waterproof barrier, and no zip is as waterproof as the fabric it interrupts. Three solutions exist. A storm flap — a fabric strip covering the zip, inside or outside — is the oldest and most reliable: the zip underneath can be ordinary, because the flap takes the weather. A laminated or 'waterproof' zip (such as YKK AquaGuard) has a water-resistant coating on the coil that sheds rain without a flap; it is highly water-resistant but not absolutely waterproof, and it is stiffer to pull. Water-resistant coil zips are the lightest version of the same idea. For sustained heavy rain, a flap over the main zip remains the most dependable construction; laminated zips trade a little absolute security for weight, looks and one-handed use.

Key takeaways

  • Every zip is a potential leak path; the question is how the jacket covers it.
  • Storm flap: most dependable in sustained rain; adds bulk and a second operation to open.
  • Laminated water-resistant zips (e.g. YKK AquaGuard): shed rain well, not absolutely waterproof, stiffer to operate.
  • Pit zips and pocket zips matter too — an unprotected pocket zip leaks straight into the jacket.
  • Zip garages (the small flap at the top of the main zip) stop water entering at the chin.
Analysis — our interpretation

The three constructions

The storm flap is the reference solution: a strip of the shell fabric, sometimes stiffened, folds over or under the zip and takes the rain itself. Double storm flaps — one outside, one inside — appear on jackets built for the worst weather. The cost is bulk, weight and a two-handed operation.

The laminated zip replaces the flap with a water-resistant polyurethane coating over the coil — YKK's AquaGuard is the dominant example and appears by name in manufacturer specifications, including jackets in this database. It sheds rain well and enables the clean, light designs of modern shells. Its limits: the coating is water-resistant rather than absolutely waterproof, the slider is stiffer, and the join at the top of the zip needs a 'garage' — a small covered pocket — to stop water tracking in at the chin.

The water-resistant coil zip is the lightest variant, common on running and ultralight shells: a tighter coil with a lighter coating. It trades still more absolute resistance for weight and smoothness.

Analysis — our interpretation

Which zips matter most

The main front zip takes the most direct weather and is opened most often, so its protection matters most. Pit zips sit under the arm, sheltered, and laminated coils are ample there. Pocket zips are the underrated leak path: an unprotected chest-pocket zip admits water straight into the jacket's interior, which is why better shells either laminate them or shelter them behind storm flaps or the front closure.

When assessing a jacket, the hierarchy is simple: main zip protected by a flap or a laminated coil with a garage; pocket zips laminated or sheltered; pit zips laminated. A jacket with a bare coil zip anywhere on its weather side is telling you something about its intended use.

Frequently asked questions

Are 'waterproof zips' actually waterproof?

They are highly water-resistant, not absolutely waterproof. Laminated zips like YKK AquaGuard shed rain reliably in normal use, but sustained pressure — kneeling on a wet pocket, a driving storm at the chest — can push water through. For the worst conditions, a storm flap over the zip is the more dependable construction.

Why is my laminated zip so stiff?

The coating that sheds water also adds friction. It is inherent to the construction, not a defect; it eases slightly with use.

Sources

  1. W. L. Gore & AssociatesW. L. Gore & Associates — GORE-TEX brand — Frequently Asked Questions— checked September 16, 2026
  2. W. L. Gore & AssociatesW. L. Gore & Associates — Why do GORE-TEX garments need seam tape?— checked September 15, 2026

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